How to make high-quality woven fabric labels?

- Mar 29, 2018-

High quality woven fabric labels require higher process requirements but lower yields. There is also a flat/satin surface, which is characterized by a soft touch. It is more suitable for higher fashion products, such as fashion, suits, etc. It is very much used by quality Japanese manufacturers, and machines are also made in Japan. The woven border is generally made of satin, but the satin background is difficult to express. The usual hot coloring/dyeing processes are used to solve this problem. Selvedge machines generally have wooden shuttles, and the colors generally cannot exceed four. There are also crochet machines, which can also weave the quality of various processes. Even transparent polyester filaments can be added to warp yarns, which are called crochet crochet machines.

In addition to the width, total length of each color, and process related, the cost of cloth labels is also the type of yarn used. JB series yarns are commonly used in the world

Trimming cloth labels: As the name implies, on a special high-speed machine, weaving a piece of cloth like a weaving cloth and cutting it into strips according to the width of the subject. Because of the thermal melting properties of polyester, the yarns stick to each other when they are cut and do not lap. Also for this reason, the appearance and feel will be affected by certain factors, and a good machine will be better. Using an ultrasonic cut will be better than an ordinary electric knife. The loaded cloth labels can be directly disposed and sent to the garment factory for processing; if the requirements are strict, cut-and-break processing is still required. Because the maximum width of this single tap machine is 20.8cm, that is to say, the width can be woven, various shapes can also be machined.

According to the process classification, it can be divided into two categories: plane and satin.

Plane mark: cloth mark such as cloth structure, simply after a weft woven into a simple plane label. In general, the warp is fixed, or black, or white, so it is divided into black and white, light-colored background color, generally white, dark people generally use black flat. The pattern and color of cloth labels are mainly expressed by weft yarns, and the colors expressed are supposed to be different and different from those of warp yarns. Since there are restrictions on the types of weft yarns used in general machines, there is a limit to the colors that can be expressed, usually within 8 types. From the above we can see that the price components are: the width of the cloth label, ie the amount of warp yarn used; the length of the cloth label, and the length of each color along the warp direction. In order to express the details and colors more abundantly, the weft yarns are all doubled, and they are called double-sided labels. If a certain sample color needs a more three-dimensional effect, a heavy yarn is added, which is called re-shuttle. In addition to washing and size, flat two-sided labels are mostly used. The fabric labels are all yarns to express the pattern. It is definitely different from the original graphic design. Therefore, it is not possible to confirm that it is impossible to make large goods.

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